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Safety Smart Helmet Design PCB Design And Assembly Next-Generation Head Protection

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Province/State:guangdong
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Safety Smart Helmet Design PCB Design And Assembly Next-Generation Head Protection

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Brand Name :BTS
Model Number :PLP_HDPR_A/V_05
Certification :RoHS/ISO140001/ISO 9001:2015
Place of Origin :China
MOQ :1
Price :Quantity-Based, Custom Pricing
Payment Terms :50%-40%-10%, T/T,Paypal,Payoneer,Wise
Supply Ability :Customized
Delivery Time :2-24WK(Common)
Packaging Details :Sturdy Cardboard Box with Bubble Wrap
Product Name :Smart Safety Helmet: Next-Generation Head Protection with Advanced Technology
Product Type :Design Service
Target Audience :Product Enthusiast, Engineers, Entrepreneurs
Team Experiences :10+ Years
Quality Control :Stringent Testing And Evaluation
Data and Information Security :NDAs,Access Controls,Vendor Risk Management
Data Management :Versioning, Data Backup
Collaboration :Real-Time Collaboration, Multiple Communication Platforms
Support :Post-Development Assistance And Maintenance
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Smart Safety Helmet: Next-Generation Head Protection with Advanced Technology

Product Description:

Our Smart Safety Helmet is a cutting-edge solution that combines robust head protection with advanced technology, enhancing worker safety and operational efficiency. This customizable helmet integrates features like real-time monitoring, communication, and data capture, empowering organizations to create a safer and more productive work environment.

Safety Smart Helmet Design PCB Design And Assembly Next-Generation Head ProtectionSpecifications:

Feature Main Technical Specifications (4G Mid-to-High Configuration) Main Technical Specifications (5G High-End Configuration)
Physical Parameters
Overall Size Meets GB/T2811-2019 standard for safety helmet size Meets GB/T2811-2019 standard for safety helmet size
Indicator Lights Two working status indicator lights: Blue, Red Two working status indicator lights: Blue, Red
Operating Temperature -2060 -2060
Physical Buttons Power button, recording button, photo button, SOS button, lighting button Power button, recording button, photo button, SOS button, lighting button
Detachable Smart components are detachable Smart components are detachable
Hardware Configuration
CPU MediaTek 12nm low-power, high-performance process technology, 64-bit quad-core A53 CPU, 2.0 GHz or higher Unisoc T820 6nm domestic flagship chip <br> 64-bit quad-core A76 + quad-core A55, up to 2.7GHz
GPU IMG GE8300 660MHz ARM Mali-G57 MC4 GPU @ 850MHz
Memory Standard ROM 16GB + 2GB RAM Standard ROM 64GB + 4GB RAM
Camera Supports 1 MIPI wide-angle 136-degree distortion-free lens, F2.4 large aperture <br> SONY industrial-grade sensor, 1/3 inch, 1300W pixels, high-definition low-illumination camera <br> Electronic image stabilization Supports 1 MIPI wide-angle 136-degree distortion-free lens, F2.4 large aperture <br> SONY industrial-grade sensor, 1/3 inch, 4800W pixels, high-definition low-illumination camera <br> Optional gyroscope + optical OIS, built-in micro-gimbal hardware anti-shake <br> Supports 1080P/30fps video recording
Video Encoding format: H264/MPEG-4/DIXV4 1080p/30fps <br> Decoding format: H264/H263/MPEG-4/DIXV4 1080p/30fps Video encoding: 4K @ 60FPS, H.264, H.265 / HEVC <br> Video decoding: 4K @ 60FPS, 10bit
Audio Speaker, supports loudspeaker, output 2W power <br> Dual-microphone AI noise reduction, supports voice recognition Speaker, supports loudspeaker, output 2W power <br> Dual-microphone AI noise reduction, supports voice recognition
Sensors Gravity sensor <br> Hat removal sensor <br> Proximity sensor (optional) <br> Vital signs - heart rate sensor (optional) <br> Gas detection (e.g., methane) (optional) Gravity sensor <br> Hat removal sensor <br> Proximity sensor (optional) <br> Vital signs - heart rate sensor (optional) <br> Gas detection (e.g., methane) (optional)
Indicator Lights Charging indicator light, system status indicator light Charging indicator light, system status indicator light
Light Assistance Supports LED fill light Supports LED fill light
Laser Light - -
Micro SD One, supports external storage up to 128GB One, supports external storage up to 256GB
SIM Card One, Micro SIM One, Micro SIM
Antenna Interface 3rd generation IPEX connector * 3, supports LTE host, LTE diversity, WiFi/GPS/BT antenna 3rd generation IPEX connector * 6, supports LTE host, LTE diversity, WiFi/GPS/BT antenna
Power Management Supported Supported
Charging and Discharging Supports battery gauge and charging IC, 5V 2.4A fast charging Supports battery gauge and charging IC, 5V 2.45A fast charging
Power Supply 3.85V high-voltage lithium battery power supply, 4200mA 3.85V high-voltage lithium battery power supply, 5000mA
Wireless Connectivity
4G Network Mobile/Unicom/Telecom 4G network support, supports SMS, voice calls. <br> (4G LTE-TDD B38/B39/B40/B41, LTE-FDD B1/B3/B5/B8, GMS900/1800MHZ, WCDMA 2100Mhz, TD-SCDMA B34/B39) Mobile/Unicom/Telecom 4G network support, supports SMS, voice calls. <br> (4G LTE-TDD B38/B39/B40/B41, LTE-FDD B1/B3/B5/B8, WCDMA 2100Mhz)
5G Network - Supports 5G network, <br> Mobile/Unicom/Telecom/Broadband 5G network support <br> N1/N3/N7/N41/N28/N77/N78/N79
WIFI Supports 2.4G/5G dual-band WIFI 802.11 a/b/g/n, AP hotspot Supports WiFi 2.4G/5G 802.11 a/b/g/n/ac, AP hotspot
Bluetooth BT Low-power Bluetooth BLE 5.0 Low-power Bluetooth BT 5.0
GNSS Supports GPS/Beidou/GLONASS/A-GPS multi-star positioning Supports GPS/GLONASS/BDS/Galileo; L1
Altitude Positioning - Supported
External Interfaces
USB Supports one Type-C interface, can be used as charging port (or optional magnetic suction interface) Supports one Type-C interface, can be used as charging port (or optional magnetic suction interface)
Other Requirements
Operating System Android 11 Android 13

Technical Parameters:

Technical Element

Description

Tags

Impact Detection & Alert

Sensors detect impact forces and trigger alerts to supervisors or emergency services in case of a fall or collision.

Impact detection, fall detection, collision detection, emergency response, worker safety

Location Tracking

GPS or other positioning technologies track worker location in real-time, providing visibility and enabling efficient response in case of an emergency.

GPS tracking, location monitoring, real-time tracking, worker location, geospatial data

Environmental Monitoring

Sensors measure environmental conditions like temperature, humidity, gas levels, and noise, alerting workers to potential hazards.

Environmental monitoring, temperature sensor, humidity sensor, gas detection, noise monitoring, hazard detection

Communication & Messaging

Two-way communication channels allow workers to contact supervisors or emergency services, and receive important messages or instructions.

Two-way communication, voice communication, text messaging, emergency communication, push-to-talk

Video Recording & Streaming

Cameras capture video footage, providing evidence of incidents or allowing supervisors to remotely observe worker activities.

Video recording, video streaming, live video, incident documentation, remote monitoring

Data Analytics & Reporting

Collected data is analyzed to identify safety trends, improve work practices, and optimize resource allocation.

Data analytics, data reporting, safety insights, predictive maintenance, worker performance

Integration with Existing Systems

The helmet seamlessly integrates with existing safety systems, work management platforms, and communication networks.

System integration, API integration, data sharing, interoperability, platform compatibility

Customization & Configuration

The helmet can be customized with specific features, sensors, and communication protocols to meet the needs of different industries and applications.

Customization, configuration, OEM/ODM, tailored solutions, specific requirements

Ergonomics & Comfort

The helmet is designed for comfort and ease of use, ensuring worker acceptance and maximizing wear time.

Ergonomics, comfort, weight distribution, ventilation, user interface

Durability & Weather Resistance

The helmet is built to withstand harsh environments and weather conditions, ensuring reliability and longevity.

Durability, weather resistance, IP rating, impact resistance, environmental protection

Safety Certification

The helmet meets industry-specific safety standards and regulations, ensuring worker protection.

Safety certification, compliance, standards, regulations, industry-specific requirements

Safety Smart Helmet Design PCB Design And Assembly Next-Generation Head Protection

Applications:

Applications:

Our Smart Safety Helmet is ideal for a wide range of industries, including:

Construction: Monitor worker safety in hazardous environments, providing real-time location tracking, fall detection, and emergency communication.

Mining: Enhance safety in underground operations, enabling real-time monitoring of worker location, gas detection, and emergency response.

Manufacturing: Improve safety in industrial settings, providing real-time monitoring, communication, and data capture for incident prevention and response.

Utilities: Enhance worker safety during power line maintenance, gas line repair, and other hazardous tasks, offering real-time monitoring, communication, and fall detection.

Oil & Gas: Improve safety in offshore and onshore operations, providing real-time location tracking, communication, and emergency response capabilities.

Benefits:

By choosing our Smart Safety Helmet, you'll experience:

Enhanced Worker Safety: Provide real-time monitoring, fall detection, and emergency communication, ensuring worker safety in hazardous environments.

Improved Operational Efficiency: Gain valuable insights into worker activity, location, and safety conditions, optimizing operations and minimizing downtime.

Real-Time Data Capture: Collect data on worker performance, environmental conditions, and potential hazards, enabling data-driven decision-making for safety improvement.

Enhanced Communication: Facilitate seamless communication between workers and supervisors, improving coordination and response during emergencies.

Reduced Risk & Liability: Demonstrate a commitment to worker safety and minimize liability with advanced safety features and data capture capabilities.

Ready to elevate worker safety with innovative technology? Contact us today to discuss your Smart Safety Helmet customization needs!

Support and Services:

Our Design and manufacturing services offers technical support and services to ensure that your product is successfully developed and produced for your specific needs. Our team of experts will assist you in developing a prototype that meets your specifications and requirements. We provide support throughout the entire product development to manufacturing process, from initial design and concept to final production, ensuring that your product is of the highest quality. Our services include:

  • 16/7 customer support through various channels
  • Design consultation and guidance
  • Product design and optimization
  • Technical documentation and support
  • Online user guides and tutorials
  • Remote troubleshooting and diagnostics
  • Product software updates and maintenance
  • Installation and setup assistance
  • Hardware return for debugging and repairing
  • Customized training and consulting services for businesses

With our technical support and services, your prototype or commercial product will be delivered efficiently and effectively, saving you time and resources. Contact us to learn more about how we can assist you in bringing your product to life.

Packing and Shipping:

The prototypes will be packaged in a sturdy cardboard box with foam padding to ensure safe transportation. The product will also be wrapped in bubble wrap to provide extra protection against any accidental bumps or drops during shipping.

Shipping:

We offer worldwide shipping for the prototypes. Shipping rates will vary depending on the destination and the selected shipping method. Customers can choose from standard shipping, express shipping, or overnight shipping. Once the order is shipped, customers will receive a tracking number via email to track the status of their shipment.

FAQ:

General FAQs:

1. What types of clients do you work with?

We work with a wide range of clients, from start-ups to large corporations, across various industries. We have experience in designing and manufacturing custom electronics for a variety of applications, including IOT devices, industrial equipment, consumer electronics, and more. We can provide the support and guidance they need to bring their ideas to life. We understand the unique challenges our clients faced.We can offer flexible payment options and tailored solutions.

2. What product design and manufacturing services does your company provide?

We provide a wide range of product design and manufacturing services, including electronic product concept design, hardware circuit design, software development, PCB layout, exterior and interior structure design, prototype production, mass production, supplier management, procurement services, other specific services and sales of some electronic products, etc. Our goal is to provide a full range of customized solutions based on customer needs.

3.How would you describe your design capability and the technical expertise and experience of your engineers?

We are proud of our strong design capability and the expertise of our engineers. We have a team of experienced and passionate engineers who are skilled in various aspects of product design and development.

Our team has expertise in various areas, including:

Functionality and Usability: We prioritize creating products that are not only aesthetically pleasing but also functional and user-friendly.

Aesthetics: Our design team has a keen eye for detail and a deep understanding of user preferences.

Integration with Business: We understand the importance of aligning design with business goals.

Hardware Design: Our engineers have extensive experience in designing and developing hardware circuits for a wide range of products.

Software Development: We have a team of skilled software developers who are proficient in various programming languages and frameworks.

PCB Layout: Our engineers are experts in designing and optimizing PCB layouts for efficient functionality and production.

Other Areas: Our engineers also have expertise in other areas such as mechanical design, prototyping, and manufacturing.

We are committed to:

Innovation: We constantly strive to improve our design capabilities and stay ahead of the curve.

Client-Centric Approach: We work closely with our clients to understand their specific needs and requirements, and we are committed to delivering solutions that exceed their expectations.

We are confident that our design capability and the expertise of our engineers can help you bring your innovative ideas to life.

4. How much does it cost to develop a product?

The cost of product development varies depending on a number of factors, such as the complexity of the design, the number of prototypes required, and the volume of production. We will provide you with a detailed quote once we have a better understanding of your specific requirements.

5. Do factors other than technical complexity affect development costs?

Yes, factors such as the materials used, the manufacturing process, and the regulatory requirements can also affect development costs. We will take all of these factors into consideration when providing you with a quote.

6. How do you bill for your services?

Our billing structure is flexible and can be tailored to fit your specific needs. We offer hourly rates, fixed-price projects, and retainer agreements. We will discuss your project requirements and budget in detail to determine the most appropriate billing structure for you.

7. What forms of payment do you accept?

We accept a variety of payment methods, including credit cards, debit cards, bank transfers, and PayPal,Payoneer and Wise,etc.

8. If I have you design my product, do I own the rights and IP to my design?

Yes, you will own all of the intellectual property rights to your design. We will sign a non-disclosure agreement (NDA) to protect your confidential information.

9. What is your development process?

Our development process typically involves the following steps:

Requirements gathering: We will work with you to gather your product requirements and develop a detailed product specification.

Concept design: We will develop a concept design for your product, including schematics and PCB layout.

Prototyping: We will build a prototype of your product to test its functionality and performance.

Production: Once you are satisfied with the prototype, we will move into production and manufacture your product.

10. What are your typical project timelines?

Our typical project timelines range from a few weeks to several months, depending on the complexity of the design and the number of prototypes required. We will provide you with a detailed project timeline once we have a better understanding of your specific requirements.

11. What is your process for communication and collaboration with clients?

We believe in open and transparent communication with our clients. We will keep you updated on the progress of your project and will be available to answer any questions you may have. We use a variety of communication tools, such as email, phone,IM and video conferencing to stay connected with our clients.

12. Do you offer any warranty or guarantee on your services?

Yes, we provide after-sales support and maintenance services. Once your product is delivered, we will continue to work with you to provide the necessary technical support, troubleshooting and maintenance services to ensure the normal operation of the product and the satisfaction of your customers.

13. How can we start a project with you? Is small batch production supported?

It is easy to start a project with us. You can contact us through our website or send an email to our customer service team. Please provide the project requirements and detailed description, and our team will contact you as soon as possible to discuss the project details and develop a cooperation plan.

14.What specific information do I need to provide about my project?

To help us understand your needs and develop a successful product, please provide the following information as detailed as you can:

1)About You:

Briefly describe your professional background and expertise.

Share your company's history, mission, and target market.

2)Product Vision:

Provide a detailed document outlining the key features and specifications of the product you envision.

Clearly define the problem your product aims to address and the target audience.

3)Project Scope:

Indicate your estimated budget range for this project.

Specify any specific time constraints or expectations for the product's delivery.

4)Product Details:

Outline any specific requirements regarding the product's form factor, functions, materials, battery life, interfaces, or any other relevant aspects.

Provide the product renderings/Product visualizations

5)Compliance:

List any specific certifications or compliance requirements that the product needs to meet, such as CE, FCC, UL, or others.

6)Sales and Operations:

Describe your relevant operational experience and expertise in bringing products to market.

Share your sales plans and strategies for this product, including target markets and distribution channels.

7)Company Performance:

Provide information about your company's past sales performance and market share.

Describe your current market positioning and how this new product fits into your overall strategy.

8)Production:

Estimate the quantity of units you expect to produce after the Design Validation phase.

9)Collaboration:

Outline your expectations for collaboration with our team, including project management methods, communication frequency, and contract terms.

Once we receive this information, we will carefully review it and discuss your project in detail.

We will then provide you with accurate solutions, quotations, and a customized plan that aligns with your specific requirements.

15. Does development of a new electronic design take multiple iterations?Does it support multiple design modifications? What will the additional modifications cost?

Yes, the development of a new electronic design typically takes multiple iterations. We will work closely with you to refine the design and ensure that it meets your needs.

Yes, we support multiple design modifications. We will make modifications free of charge within the scope of a development contract. For each modification beyond the scope of the contract, we will charge a certain fee according to the situation.

16. Where does agency testing fit into the process?

Agency testing typically takes place after the prototype has been built and a small scale of marketing test has been done. We will work with you to identify the appropriate testing agencies and ensure that your product meets all applicable regulatory requirements.

17. What are the risks involved in developing an electronic product?

There are a number of risks involved in developing an electronic product, such as technical challenges, regulatory compliance issues, and production delays. We have experience in mitigating these risks and will work with you to develop a plan to address them.

18. What documentation do you provide for your custom circuit board designs?

We provide complete documentation for our custom circuit board designs, including schematics, PCB layout files, and a bill of materials, production files etc.

19.Do you support communication in English? Will you provide regular feedback on project progress?

Yes, we support English communication and will provide regular project updates.

We are happy to communicate with you in English and will keep you informed about the progress of your project. We believe that effective communication is essential for a successful collaboration, and we will make sure to keep you updated on all important milestones and decisions.

PC Board Layout Service FAQs:

20. What if I have a schematic design already and just need PC board layout services?

If you already have a schematic design, we can provide you with PC board layout services. We will work with you to ensure that the layout meets your design requirements and is manufacturable.

21. Can you get started with printed circuit board layout before schematics and BOM are completely finalized?

Yes, we can get started with printed circuit board layout before the schematics and BOM are completely finalized. However, it is important to note that changes to the schematics or BOM may require changes to the PCB layout,which results in a longer development time.

22. Can you provide Signal Integrity Analysis services?

Yes, we can provide Signal Integrity Analysis services. Signal Integrity Analysis is important to ensure that the signals on your PCB will be transmitted correctly and without errors.

23. What design tools do you use for PC board layout?

We use a variety of design tools for PC board layout, including Altium Designer, Cadence Allegro, EasyEDA etc.

Circuit Board Production FAQs:

24. Can you provide bare circuit boards?

Yes, we can provide bare circuit boards. We can also provide a variety of other circuit board services, such as assembly and testing.

25. Can you give me an estimate up front of what my product will cost in production if I have you design it?

Yes, we can provide you with an estimate of your production costs up front. However, it is important to note that the actual production costs may vary depending on a number of factors, such as the volume of production and the materials used.

26. Can you assist with production services for my circuit board as well?

Yes, we can assist with production services for your circuit board. We have 5 production lines which can support medium and low volume of the production needs.

27. What are your lead times for production?

Our lead times for production vary depending on the complexity of the design and the volume of production. We will provide you with a detailed lead time once we have a better understanding of your specific requirements.

28.What are your supply chain management capabilities?

We collaborate with leading component manufacturers and distributors to ensure material quality and timely delivery. By partnering with reputable courier and logistics companies, we ensure fast and secure delivery of finished products.

29. What are your minimum order quantities?

Our minimum order quantities vary depending on the type of circuit board. We will provide you with a minimum order quantity when we provide you with a quote.

30. Do you offer any quality control or inspection services?

Yes, we offer a variety of quality control and inspection services. We can perform visual inspections, SPI,AOI, X-ray inspections, ICT, and functional testing to ensure that your circuit boards meet your quality standards.

31. What are your shipping and delivery options?

We offer a variety of shipping and delivery options. We can ship your circuit boards to any location in the world.

Additional FAQs:

32. Do you offer any design for manufacturability (DFM) services?

Yes, we offer design for manufacturability (DFM) services. DFM services can help you identify and address any potential manufacturing issues early in the design process.

33. Do you offer any prototyping services?

Yes, we provide rapid prototyping services interms of bare PCB and PCB assembly.

Prototyping is an important step in the development process, as it allows you to test the functionality and performance of your product before moving into production.

34. Do you offer any after-sales support or maintenance services?

Yes, we offer after-sales support and maintenance services. We are committed to providing our clients with the support they need to ensure the long-term success of their products.

35. What are your environmental and sustainability practices?

We are committed to environmental sustainability and use environmentally friendly materials and processes whenever possible.

36. Do you have any certifications or accreditations?

Yes, we have a number of certifications and accreditations, including RoHS, ISO 9001, ISO 14001, and ISO 13485. These certifications demonstrate our commitment to quality, environmental sustainability, and medical device safety.

37. What are your security and data privacy policies?

We take security and data privacy very seriously. We have a comprehensive security policy in place to protect your data, and we comply with all applicable data privacy laws and regulations.

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